结合实际产品及客户图纸理解ISO GPS在企业规范设计方法、降低产品成本的高级设计方法。...
华汽睿达(北京)技术培训中心企业定制课程“ 汽车ISO GPS 几何公差”
讲解ISO GPS的基准构成体系,解析设计过程中ISO GPS的标准应用,讲解ISO GPS相关标准的难点应用。结合实际产品及客户图纸理解ISO GPS在企业规范设计方法、降低产品成本的高级设计方法。
课程内容:
ISO 8015:2011
ISO GPS应用的基本概念、法则和条例,以及图纸有效性
1) 术语解释
2) 图纸的基本默认要求
· 功能公差与公差定义的关系
· 产品的功能公差与公差的定义关系
3) 基本原则
4) 默认要求条例
5)特殊要求条例
ISO 5459:2011
ISO 2692
Geometrical product specifications (GPS) — Geometrical tolerancing — Datums and datum systems
· 基准系统的术语、定义、法则和方法。
· ISO 17450-2补充规定的基准建立要求和验证方法,ISO 2692规定基准的材料要求原则。
平面基准系统的建立The Datum System (Planar Datums)
· 基准定义、基准的选择方法Datums, benefits, basis for datum selection
· 基准系统、基准特征、模拟基准Datum, datum-system, datum feature, simulated datum feature
· 基准符号、共面基准、三平面基准系统Datum letter frame, datum from coplanar features, three-plane datum system
· 基准的优先顺序Effect of datum sequence
·
基准目标要求Datum Target Specifications
· 应用方法Usage
· 基准目标点、线、面符号Datum target frame, datum target point, datum target line, area, and symbols
· 如何建立基准目标Establishing datums from targets, specifying targets
尺寸基准的要求Size Datum Specifications
· 尺寸基准特征、圆柱面基准特征Size datum features, specifying size datum from a cylinder
· 共轴圆柱面基准Coaxial cylinders
· 尺寸公差、球和圆元素建立基准Width, sphere, circular element
· MMR、LMR和RFS修正的基准特征的解释及应用Rules for MMR, LMR, and RFS for datum features,
· 共轴、中间点和阵列特征的基准Common axis, median center point, group of features as a datum
· 尺寸基准特征要求Specifying size datums
· 螺纹和齿轮基准特征Threads and gears as datum features
ISO 1101
Geometrical Product Specifications (GPS) – Geometrical Tolerancing – Tolerances of form, orientation, location, and run-out
产品几何公差规范
GPS与特征控制GPS and Domains of Features
· GPS的介绍及掌握方法GPS master plan
· 几何公差控制的三个特性Three domains of a geometrical feature
· 定义:特征、独立特征、名义值、实际值、实物特征、实物中心线、实物中心面、辅助特征Definitions: feature, integral feature, nominal, real, derived feature, extracted median line, extracted median surface, associated feature, extracted feature
几何公差修正符号Geometrical Tolerancing Modifiers and Symbols
· 四种类型的几何公差Four types of geometrical tolerancing
· 几何公差的相互关系Interrelationship of geometrical tolerances
· 公差带Nine common tolerance zones
· 符号Common symbols and modifiers
· 理论尺寸TEDs
· 公差的应用惯例Tolerance frame conventions
线性尺寸公差和应用条件Linear Size and Size Conditions
· 特征尺寸及线性公差Size, feature of size, linear tolerance
· MMC / MMS, LMC / LMS, RFS & RFS rules
独立包容原则Independency and Envelope Principles
· 独立原则Independency principle
· 包容原则Envelope principle
· 如何确定独立和包容原则的应用When to use, how to determine which applies
关键几何公差Key Geometrical Tolerancing Concepts
· MMR, MMVC, MMR, LMR, LMVC LMR Rules
· MMVS & LMVS calculations
· RPR要求Reciprocity requirement. RPR Rules
· 综合要求Collective requirements,
· 边界类型Boundary types
平面度公差Flatness Tolerance
· 公差带及测量方法Tolerance zone, usage
· 包容和独立原则的应用Effect of envelope and independency principles
· 最大边界的计算及应用实例Calculating extreme boundary, modifiers, drawing examples
· 非直接的平面度要求Indirect flatness tolerances
直线度公差Straightness Tolerance
· 公差带及测量方法Tolerance zone, usage
· 独立原则及包容原则条件的解释Effect of envelope and independency principles
· 计算最大、最小边界,图纸实例解释Calculating extreme boundary, drawing examples
· MMVC的直线度计算方法Straightness MMVC
· 非直接直线度公差定义Indirect straightness tolerances
圆度公差Roundness Tolerance
· 公差带及测量方法Tolerance zone, usage,
· 独立原则及包容原则条件的解释Effect of envelope and independency principles
· 计算最大、最小边界,图纸实例解释Calculating extreme boundary, drawing examples
· 非直接圆度公差定义Indirect roundness tolerances
垂直度公差Perpendicularity Tolerance
· 公差带及测量方法Tolerance zone, usage,
· 垂直度公差应用Applications to integral & derived features
· RFS定义下的特征最大、最小边界Calculating extreme boundary (RFS)
· MMVC应用及计算Perpendicularity MMVC, applied to groups at MMVC
· 非直接垂直度公差定义Indirect perpendicularity tolerances
倾斜度公差Angularity Tolerance
· 公差带及测量方法Tolerance zone, usage
· 倾斜度公差应用Applications to integral & derived features
· MMVC应用及计算Angularity MMVC
· 非直接倾斜度公差定义Indirect angularity tolerances
位置公差Position Tolerance
· 要求Requirements
· TED意义Implied TED
· 公差带Tolerance zones
· 高级位置度公差应用Advantages, common applications
· MMR / LMR / RPR / RFS, where to use
· 面和尺寸公差Surface and size application
Run-Out Tolerances
· Three methods of establishing a datum axis
· Tolerance zones, usage
· Effect of envelope and independency principles
· Deviations affected by circular and total run-out
· Extreme boundary
· Indirect run-out tolerances, summary
Profile Tolerances
· Tolerance zones and extents
· Uses for profile any surface
· Drawing applications
· Multiple single-segment tolerancing
· Indirect profile any surface tolerances
· Uses for profile any line, indirect profile any line tolerances
· Drawing applications, summary
· Explain the structure of GPS and the domains of features
· Recognize the symbols used in geometrical tolerancing
· Describe linear size and size conditions
· Explain the principle of independency and the envelope requirement
· Explain geometrical tolerancing concepts: MMR, LMR, RPR, virtual conditions, and collective requirements
· Describe the datum system (planar datums)
· Interpret datum target and size datum specifications
· Interpret the flatness, straightness, roundness, , perpendicularity, and angularity tolerances
· Explain the fundamental concepts of position tolerances
· Interpret the circular and total run-out tolerances
· Interpret the profile any surface and profile any line tolerances
课程内容Topics
GPS与特征GPS and Domains of Features
· GPS master plan
· Three domains of a geometrical feature
· Definitions: feature, integral feature, nominal, real, derived feature, extracted median line, extracted median surface, associated feature, extracted feature
Geometrical Tolerancing Modifiers and Symbols
· Four types of geometrical tolerancing
· Interrelationship of geometrical tolerances
· Nine common tolerance zones
· Common symbols and modifiers
· TEDs
· Tolerance frame conventions
Linear Size and Size Conditions
· Size, feature of size, linear tolerance
· MMC / MMS, LMC / LMS, RFS & RFS rules
Independency and Envelope Principles
· Independency principle
· Envelope principle
· When to use, how to determine which applies
Key Geometrical Tolerancing Concepts
· MMR, MMVC, MMR, LMR, LMVC LMR Rules
· MMVS & LMVS calculations
· Reciprocity requirement. RPR Rules
· Collective requirements,
· Boundary types
The Datum System (Planar Datums)
· Datums, benefits, basis for datum selection
· Datum, datum-system, datum feature, simulated datum feature
· Datum letter frame, datum from coplanar features, three-plane datum system
· Effect of datum sequence
Datum Target Specifications
· Usage
· Datum target frame, datum target point, datum target line, area, and symbols
· Establishing datums from targets, specifying targets
Size Datum Specifications
· Size datum features, specifying size datum from a cylinder
· Coaxial cylinders
· Width, sphere, circular element
· Rules for MMR, LMR, and RFS for datum features,
· Common axis, median center point, group of features as a datum
· Specifying size datums
· Threads and gears as datum features
DAY TWO
Flatness Tolerance
· Tolerance zone, usage
· Effect of envelope and independency principles
· Calculating extreme boundary, modifiers, drawing examples
· Indirect flatness tolerances
Straightness Tolerance
· Tolerance zone, usage
· Effect of envelope and independency principles
· Calculating extreme boundary, drawing examples
· Straightness MMVC
· Indirect straightness tolerances
Roundness Tolerance
· Tolerance zone, usage,
· Effect of envelope and independency principles
· Calculating extreme boundary, drawing examples
· Indirect roundness tolerances
Perpendicularity Tolerance
· Tolerance zone, usage,
· Applications to integral & derived features
· Calculating extreme boundary (RFS)
· Perpendicularity MMVC, applied to groups at MMVC
· Indirect perpendicularity tolerances
Angularity Tolerance
· Tolerance zone, usage
· Applications to integral & derived features
· Angularity MMVC
· Indirect angularity tolerances
Position Tolerance
· Requirements
· Implied TED
· Tolerance zones
· Advantages, common applications
· MMR / LMR / RPR / RFS, where to use
· Surface and size application
Run-Out Tolerances
· Three methods of establishing a datum axis
· Tolerance zones, usage
· Effect of envelope and independency principles
· Deviations affected by circular and total run-out
· Extreme boundary
· Indirect run-out tolerances, summary
Profile Tolerances
· Tolerance zones and extents
· Uses for profile any surface
· Drawing applications
· Multiple single-segment tolerancing
· Indirect profile any surface tolerances
· Uses for profile any line, indirect profile any line tolerances
· Drawing applications, summary
Course summary, final learning assessment
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